Hybridization: My Passion for Blending Natural Materials with Resin in Cutlery Manufacturing

Join me, Thibault from Mercorne, to discover the innovative art of Hybridization, where natural materials such as wood and mammoth ivory are blended with resin to create exquisite cutlery pieces. Dive into our meticulous process and expertise.

As a cutlery art enthusiast, I place a special emphasis on innovation and craftsmanship. At Mercorne, we have developed a unique process called "Hybridization," where I merge small pieces of natural materials like wood or mammoth ivory with epoxy resin. I invite you to discover how this technique has set new standards in the craftsmanship of our materials.

The Essence of Hybridization in the Art of Cutlery

For me, Hybridization is the harmonious integration of the nobility of natural materials and the strength of synthetic ones. My challenge is to use pieces of precious natural materials, otherwise unusable, and incorporate them into both aesthetic and sturdy resin. This approach allows me to preserve valuable resources while creating visually stunning material.

Discover our two products resulting from hybridization:

• Wooden version: the M.B.R or Mercorne Wood Resin
• Ivory version: Stabilized Mammoth Fragment

Step-by-Step Guide to Our Hybridization Process

1. Material Selection: I begin by meticulously selecting high-quality natural materials.
2. Mold Preparation: Pieces are precisely cut to fit the mold.
3. Cleaning and Preparation: Each piece is thoroughly cleaned to ensure its purity.
4. Manual Placement: I manually place each piece, ensuring a unique pattern.
5. Resin Preparation: I use high-quality epoxy resin, prepared with precision.
6. Casting Technique: The resin is meticulously poured, uniting the natural materials and the resin.
7. Autoclave Process: The material is then cured in an autoclave.
8. Demolding Step: I gently remove the material from the mold, preserving the intricate pattern.
9. Final Finishes: I refine the material through planing, cutting, sanding, and polishing, ensuring the high quality of each piece.

The Artistic and Practical Benefits of Hybridization

This technique offers unique advantages. Aesthetically, it allows me to create unprecedented patterns and designs, making each piece a true work of art. Practically, the combination of natural materials with resin produces a stronger and more durable product, perfect for high-quality cutlery.

My Commitment to Excellence

My commitment at Mercorne is reflected in every step of the process. From material selection to final finishing, I ensure that each product represents the best of our craftsmanship and our passion for innovation. Join me in this artistic adventure where tradition and modernity come together to create something exceptionally beautiful and functional.